Engine Mounts: The Art of Designing Something to Fail Softly

Engine mounts have one job: let the engine move enough to not destroy itself or the chassis, while not letting it move enough to shake the cabin apart. Those two requirements are in direct opposition. Get it wrong in one direction, and your engine torque reaction cracks the frame. Get it wrong in the other, and the idle vibration transmits straight to the steering wheel and seat. The design space is narrow, the loading is multi-directional, and the rubber changes its behavior depending on temperature, amplitude, and frequency. It’s not a bolt-sizing problem. It’s a dynamics problem. ...

Jan 2024 · 4 min · Vishal Sharma

Tire Modelling: What a Spinning Ring Taught Me About Everything

My M.Tech thesis was on standing waves in rotating tires. It sounds narrow. It turned out to be a masterclass in how rotation breaks everything you thought you knew about structural mechanics. The Problem Nobody Warns You About A tire at rest is just a pressurized toroidal shell. You can do Hertzian contact analysis on it, compute deflection, estimate contact patch pressure — all standard stuff. ...

Jan 2024 · 4 min · Vishal Sharma